Comar provide engineering and turnkey design solutions
for specialised test facilities and associated
systems for the aerospace, industrial and
automotive industries. Our client base includes many of the leading companies in these fields.

Selecting Comar as your chosen supplier ensures:

	Minimising risk
	On time deliveries
	Quality equipment
	Support services

Hydraulic Test Rigs
For the testing of Thrust Reverser Actuators, Flap, Slat, Spoiler and airbrake units. High pressure (50'000 psi), Pressure impulse and Environmental Rigs. Flow, loading, torque, high frequency test rigs. Full instrumentation, calibration, installation and commissioning. Safety abort systems. Comar combines the technologies of PC control systems with hydraulics for test rig applications.

Hi-Lift Unit Test	Refurbished Test Rig	Motor Test Rig

Trust Reverser Rig	Solenoid Testing Rig	System Integration Rig

JSF Military System Test Rig	JSF Loading System

Some of the Aerospace Test Rigs Completed:-

A340	A380

• Airbus A320/A321 Flap 1/2 Wing System Test Rigs
• Airbus A320/A321/A330/A340 Flap and Slat Test Rigs
• Airbus A380 Wing Tip Brake & PCU Test Rigs
• Airbus A400M Strength Test Rig - Screwjacks
• Airbus A400M Screwjack Production Test rig
• Falcon 7X Flap & PDU Test Rigs
  
  

Dassault Falcon 7X



• JSF PDU Test Rigs
• JSF WBDDS Test Rig
• JSF Landing Gear Test Rig
• JSF Utilities Actuation Test Rig
• JSF Uplock Test rig
• JSF Rotary Geared Actuator Tes rig
• JSF Kerosene Test Rigs
• JSF Strength Test rigs
• JSF Torsional Fatigue Test rig
  
  

Joint Strike Fighter F-35



• Thrust Reverser Actuation System (TRAS) Test Rigs for: Airbus A340-600, AS907, Trent, Embraer, PW4000, CRJ-700, Boeing 787, SAM146
• Single Channel Qualification/Production Test Rigs for: Airbus A340-600, CRJ-700, Embraer, PW4000, V2500, Trent
• TVA - Thrust Vectoring Actuator Control Test Rig
• NFH90 Helicopter Blade Fold Test Rig
• Eurofighter PDU, Screwjack & Airbrake Test Rigs
• DEAWS, ANTLE, HIPECS, ETRAS Test Rigs
• Tornado Hi-Lift Rig
• Tornado Pressure Impulse Cabinets
• 50 psi Proof pressure test
  
  


• BOEING 787 - TRAS thrust reverser system rig
• BOEING 787 - Single channel actuator rig
• BOEING 787 - HCU, Tracklock, MDU & Feedback Units Test rig
  
  

 

Electro-mechanical Test Rigs
Fatigue and endurance rigs, torque and load with representative stiffness and compliance. Electric drive systems are sometimes preferred to hydraulic for better frequency response, ease of installation, low energy and less infrastructure. Comar use a variety of actuation systems on their rigs interfacing with diagnostic, control and monitoring software.

AEROSPACE MECHANICAL ACTUATION TEST RIG

Hydraulic Supply Packs
Designed to operate with a variety of fluids, phosphates ester based fluids (Skydrol and Hyjet), "Red oils" (MIL-H-5606, MIL-H-83282, MIL-H-6083, MIL-H-87257), Mineral Oils, Water Glycols and Kerosene. Open or closed loop supplies, electric motor or diesel driven units, rugged construction manufactured from aluminium, stainless steel, with a variety of coatings available. Compact design, ease of operation with supportable widely available components utilised. 0'18 to 90 kw units, single or three phase supplies.

Mineral oil supply Pack	Standard Range	Portable Skydrol Supply

Mineral oil Loading supply	Series Build

Fluid Conditioning Rigs
Total Fluid Management (TFM), for hydraulic and lubrication systems. To operate efficiently and reliably it is imperative that the operating fluids are in perfect condition: 70-80% of hydraulic breakdowns are caused by contamination. TFM utilises offline systems with integral online measuring in accordance with NAS 1638 and ISO 4406

Mobile Filtration Trolley

	Offline Fine Filters
	In Line Pressure and Return Filters
	Electrostatic Oil Cleaning
	Mobile Filtration Systems
	Static Filtration Systems
	Fluid Analysis
	Fluid Transfer Equipment
	Fluid Monitoring Systems

Fluid Supply Modules
Precise flow and temperature test systems, that can be utilised in a stand alone environment or integrated with other test equipment, generally used to supply hot or cold fluids to a unit under test (UUT).

Servo Control Systems
Aircraft actuator test rigs under servo control, including Engine Thrust Reverser Actuation Systems, Flap, Slat, Spoiler and Air Brake Systems.

Software Design
Using design tools such as National Instruments LabWindows/CVI and LabVIEW Graphical Programming, resulting in modular, maintainable systems with user friendly interfaces.

Data Acquisition Systems
General purpose PC based data acquisition, using National Instruments LabVIEW. Sample rates of upto 1.25 MHz across 16 analogue channels. Real time display, high speed data logging, spectral analysis, waveform generator output, offline playback and charting.

PLC and Custom Control Systems
For control systems requiring Programmable Logic Controllers, support is offered for all major PLC systems. Design and development of hardware and software, embedded micor controllers, SCADA and custom interfaces.

Control Systems
Bespoke system design, from high level, machine sequencing, to low level time critical closed loop control. Optimum solutions to meet customer specifications. High speed 16 bit digital controllers, sequencing, alarm monitoring, standard cards for transducer conditioning and servo valve interfacing, analogue and digital PID controllers for servo applications.

Aerospace Computer Control System	Data Logging & Control

Instrumentation
	Load cells
	Torque transducers
	Pressure transducers
	Velocity / position transducers
	Encoders, LVDT's, Linear & Rotary Potentiometers
	Flow meters
	Temperature Transmitters and Controllers

Download our comprehensive brochure or for further information, please call, fax or email: testrigs@comarfluidpower.com or fill in our online form.